
Yusuke Higuchi is a premier tatami craftsman based in Tokyo, Japan, dedicated to delivering authentic Japanese comfort to homes worldwide. He perfected his craft in Kyoto under the tutelage of a "Contemporary Master Craftsman" (Medal with Yellow Ribbon recipient), mastering the millimeter-level precision required for temples and high-end tea rooms.
- 🏆 Award: Winner of the Kyoto Tatami Competition (Governor’s Award)
- 📜 Certification: National Level 1 Tatami Craftsmanship (The highest in Japan)
- 🌎 Global Service: Specializing in custom-made tatami mats for international shipping.
Experience the Art of Precision
Hello, this is Yusuke Higuchi from Higuchi Tatami Shop in Tokyo. In the world of tatami making, there is a saying: "The character of a craftsman is revealed in the corners of the mat."
Today, I want to introduce you to a critical yet often overlooked process called "Sumi-Zukuri" (Corner Crafting). While it may seem like a small detail, this technique is what defines the lifespan and aesthetic elegance of a tatami mat.
Watch the 15-second masterclass in hand-stitching below:
Watch the full process in this video.
Why the Corners Matter: The "Achilles' Heel" of Tatami
As a First-Class Tatami Master, I focus on three pillars of quality:
- Dimensional Accuracy (A perfect fit without gaps)
- Visual Symmetry (Harmony between the weave and the border)
- Corner Integrity (Structural strength)
The corners are the most vulnerable parts of a tatami mat. In daily life, they endure constant pressure from walking, vacuuming, and moving furniture. Without proper reinforcement, the corners will quickly lose their shape, become rounded, and create unsightly gaps between the mats.
Stitching vs. Stapling: Why Handwork is Essential

In modern mass production, many shops use industrial "tackers" (heavy-duty staples) to fix the corners quickly. However, this shortcut can damage the internal structure and lacks long-term tension.
The "Higuchi Way" involves meticulous hand-stitching with specialized needles and thread.
■ The Benefits of Professional Hand-Stitching:
- Structural Tension: By pulling and locking the thread manually, I create a sharp, rigid corner that resists wear for over a decade.
- Material Preservation: Unlike staples that can crack the wood-chip or straw core, stitching preserves the integrity of the natural materials.
- Aesthetic Perfection: Hand-stitching allows for a "flush" finish, ensuring that every mat aligns perfectly with its neighbor in a crisp, straight line.
👉 This "invisible work" is what ensures your tatami remains beautiful and functional 10 years down the line.
Kyoto Roots: A Tradition of Excellence
During my years of training in Kyoto—the heart of Japanese tradition—I was taught that the corners are the foundation of a room's atmosphere. When you enter a room and see the sharp, perfectly aligned corners of the tatami, the entire space feels more disciplined and serene.
The technique shown in the video is a traditional method I mastered in Kyoto. It is a balance of speed and incredible precision that only comes with years of dedicated practice.
Summary: Authenticity You Can Feel
True craftsmanship is found in the details that you cannot see once the mat is finished.
- Durability (Corners that stay sharp)
- Beauty (Clean, architectural lines)
- Mastery (Techniques passed down through generations)
At Higuchi Tatami Shop, I personally craft every single mat to ensure that the spirit of the Japanese artisan reaches your home, whether you are in Tokyo or halfway across the world.
We Ship Globally
We specialize in custom-made tatami mats and international shipping. If you are looking for authentic, durable tatami that brings a touch of Japanese mastery to your space, we are here to help.
